One of our prestigious clients “Auto OEM” is looking for “Asst. Mgr. / Manager (Planned Maint. Final Assy MCD)”
Location : Waluj – Aurangabad (Maharashtra) – Motorcycle plant
Educational Qualifications: Graduate in (Electronics or Electronics & telecommunication or Mechatronics) from reputed institute) (with good academic Track records)
Experience : Between 3 to 6 years, preferably in Automobile / Engineering Industry.
Job Role & Responsibilities:
Breakdown Maintenance:
- To Achieve & Sustain Zero breakdown & minor stoppages in Assembly line equipment’s like conveyors slat, power & free, PLC automations, Robotic automations, Dynameters, DC tools & Pneumatic nut runners, Andon & Pokayokes, special assembly tools & tackles, SPM machines, PLC automations, pick & place robots.
- Guide and support team members for quick restoration of daily equipment failures. Do kaizens for reducing MTTR.
- Analysis of each failure using tools like why-why analysis, root cause failure analysis, Fault tree analysis, FMEA and take immediate restoration actions & countermeasure corrective action to Increase MTBF.
- Execute various AMCs for Maintenance and servicing of precision equipment’s like CMM, DC tools, PNR and Auxiliary equipment’s like Trollies, chillers, etc. Co-ordinate with Vendors & central team for systematic execution.
Preventive Maintenance:
- To Carryout planned maintenance activities as per yearly/monthly/daily planning of various equipment’s like Conveyors slat, power & free, DC tools & pneumatic nut runners, dynameters, PLC automations, Hydraulic & pneumatic LCAs, ARPs, etc.
- To implement various kaizens, new pokayokes, MTBPM (part life enhancement) & MTTPM (PM activity time reduction).
- Regularly revisit & update documents for changes in PM plan, shop equipment’s, PM check sheets, etc.
- Co-ordinate with vendors & central team for execution of AMCs & calibration.
- Daily/Weekly review of PM system through PM board for sustenance & improvement.
- To carry out Condition based maintenance activities. Use CBM tools & techniques to enhance the CBM efficiency. Do kaizens based on CBM data monitoring & analysis.
Budget, Spares planning & procurement:
- Planning of fixed cost & spares budget for assembly lines
- Planning of Spares required for general consumables, RBM, CBM, TBM & Insurance spares & regular procurement as per requirement & maintain replacement history
Systems & updates:
- Daily use of CMMS system for PM system compliance: 1. Breakdown entry & Why-why analysis PM compliance 3. Equipment masters 4. PM plan
- Use of SAP system for Procurement of spares & Spares management.
Improvement activities based on:
- Initiate up gradation, reconditioning and modifications in machine & line equipment.
- Improvement based on 1. Happened BD cases 2. In-process defects 3. Safety requirements 5. Quality requirements- error proofing on assembly lines.
- Support to JH team for zero abnormalities sustenance & digitization of JH activities.
- Maintenance cost saving through alternate source, in-house development, import substitutes, etc. & shop energy monitoring & reduction planning.
Adapt to new technology & trends –
- Plan for adaption of new technology changes in Industry 4.0 & IOT, smart manufacturing, automatons, AI, Vision technology, etc.
Guide team members on daily issues and get the work done from them more effectively.
Effective communication with the people down the level and people at higher level.
Exposure / Experience in the following area:
- Should have experience of working on Working on various Assembly line conveyors of make char-M, Vinar, slat, power & free, PLC automations, ABB Robotic automations, Dynameters, SCARA robots, DC tools & Pneumatic nut runners, special assembly tools & tackles, ANDON & pokayoke systems, IR & Atlas Copco DC tools, vision systems, PC based systems, barcode scanners & systems, etc.
- Should have experience of working on pneumatic & hydraulics SPM machines & automations.
- Should have good knowledge of PLC programming development & troubleshooting.
- PLC: Mitsubishi FX /Q series, Siemens S7-300, Messung 5K, ABB, Siemens VIPA.
- Servo drives: Mitsubishi, ABB
- VFD systems: Mitsubishi, Danfoss, siemens, ABB.
- Should be able to upload / download PLC Backup, Programs, Parameters, Ladder from PLCs & drives, servo, etc.
- Should be able to work on PC based systems with HDDs. Dynamometers & flashing machine, IT hardware’s & servers’ basic knowledge.
- Should have exposure in Mechatronics – knows basics of sensors, actuators, pneumatics, hydraulics used in Mechanical systems, calibration of systems.
- Experience on machine PLC logic development independently.
- Experience on use of Assembly line systems:
- Pokayoke system & development of new pokayoke for error proofing.
- ANDON system for assembly stoppages monitoring
- Should have knowledge and exposure in implementation of TPM systems in assembly including JH activities, PM activities – TBM / CBM, MTTR/MTBF etc. And knows about kaizen, Pokayoke, Karakuri, 5S, etc.
- Upkeep of Maintenance information: Machine backup data, drawing, Modifications, Manuals, BD history, Countermeasures taken, analysis done etc.
- Knowledge of SAP systems for procurement of spares & inventory management.
- Knowledge about latest technological changes in industry – IoT, AI, Smart manufacturing.