One of our prestigious client “German Company into Wiring Harness” is looking for “Process Design & Development Engineer”
Experience – 10+ Yrs.
Specialized knowledge /education: Bachelor of Engineering
Area / Main subject:
- Mechanical Engineering with WH product and its processes.
- Experience in design development of wire harness assembly equipments, Automation.
- Knowledge of wire harness Process equipment & automation
Objective / Role
- Lead a team of Process design & development of wire harness products.
- Prepare development plan, develop, track the development progress and report to management.
- Study drawings, specifications & identify the product requirements related to manufacturing and testing of product, customer specific requirements.
- Prepare & maintain documentation related to mfg processes like PFD, PFMEA, list of equipments, tooling fixtures, list of SC,CC characteristics, floor plant layout. Knowledge of IQS software is added advantage.
- Implement necessary poks yoke on assembly line by identifying failure modes, referring past trouble data, lessons learnt.
- Assembly line balancing using effective lean manufacturing concepts.
- Carrying out necessary Process Validations trials and finalise pocess parameters at each station on the assembly line.
- Extensive knowledge & experience of working on IATF 16949, VDA 6.3, ISO 14001 quality standards.
- Experience in facing customer, global & internal audits independently.
- Hand over the equipment and all design, validation records to respective departments.
- Should be able to study machine specs and selection of machineries required for mfg of wire harness products.
- Interfaces with internal departments (Manufacturing, Quality, Sales and Purchase) to ensure design objectives are met in a timely manner and assists by providing product information and engineering samples.
- Support department initiatives by working with other engineers to solve problems and fulfill initiative requests from Engineering Management.
- Supports current product with continuous improvement and supports resolution of customer issues by Quality or Engineering.
- To plan, execute, review and control various activities affecting quality of product, process and system in his area.
- knowledge in Pneumatic parts required for Automation, PLC Programming, integration of LVDT, Various Sensors, Stepper Motors, Servo Motors etc.
- Explore new suppliers; Technically evaluate suppliers for requirement of developing Processes, Production line fixtures, Machines, Testers, Process Automation.
- Ability to assimilate a large amount of cost data and clearly condense / communicate information to Customers during meetings/ work with project engineers to summarize in an efficient way
- effective communication and interpersonal skills required to build relationships with global team members and cross functional peers