One of our prestigious client “Auto OEM.” Is looking for “AM/MGR (PAINT SHOP MCD)”.
Education: BE / B.TECH – PAINT TECHNOLOGY from renowned institute.
Location: Waluj – Aurangabad
Experience: 5-8 years
Additional Requirements :
- Knowledge about Bell Painting, Pretreatment, Decal application and lacquer painting, awareness of line balancing and work content / work measurement techniques
Preferred Vernacular Language: English / Hindi + Marathi advantage
JOB PURPOSE
- Ensure smooth operations of Motorcycle Paint shop and meet the daily / weekly / monthly / yearly production target .
- Daily 5K – 6K fuel tanks are produced and supplied to Domestic and export assembly lines with better synchronization.
- Rigorous monitoring of PQCDSME parameters for continuous improvement through TPM Way of working.
- Continuous interface with cross functional departments like Vehicle Assembly, Export operations , ME, QA, PPC for related challenges and get their support to achieve PQCDSME targets.
- Closely interaction with cell members working on various conveyor lines in Paint Shop to achieve daily output and resolve labour issues and support them for removing their pain areas. Own/support activities related to New Model Introduction, Output/man/DPR/RFT/Flexibility Improvement, VAVE Proposals, New Technology Adaption, Engineering change (ECN) Implementation etc. On job training and development of newcomers.
- Cell member strength of Paint Shop is @ 250 divided in two shift. Paint shop has Pretreatment plant, color painting, oven, Fuel tank assembly conveyor & testing. Production is done of 2 shift basis and managed by 2-3 Manages. Position requires working in Shifts.
KEY RESPONSIBILITIES (Role Based – Std Library)
- Ensure smooth operations of paint shop lines: Plan and achieve shift wise production target as per quality standards
- Provide support to team members in the shops to improve in PQCDSM parameters.
- Interface, planning and execution of engineering changes at paint shop .
- Coordinate hassle free introduction of new models as per management plans.
- Coordinate with Automation team to convert manual process into automation.
- Plan to analyze to improve line RFT / OLE/ DPR
- On the job training and capability building of cell members & DTEs for current as well as future roles.
- To create a conducive environment for safe and engaged working.
- To maintain safety of equipment & people by monitoring safety interlocks
- To find cost effective solution for the consumable Items by monitoring, analyzing, implementing ideas/Kaizens
KEY COMPETENCIES (Repository & Standard Libraries for Competency Framework – Drop down options access to Admin)
Technical
- Knows and able to drive painting Process/Productivity improvements, VAVE cost saving proposals for Paint shop operations.
- Knowledge of Best painting of products, processes and equipment used in automobile industries for multi model Paint shop .
- Aware about the latest developments and techniques used for painting and automations.
- Knowledge about painting equipment’s including electrostatic painting application and paint kitchen etc.
- Knowledge about paint testing, Paint application parameters & trouble shooting.
- To Coordinate and provide supporting hand to customers (Internal and External)
- Should have knowledge and exposure in implementation of
- TPM systems, including JH/KK/E&T/QM pillar activities.
- Compliance to various ISO System Audits – QMS, EMS, OHSAS
- Material Flow , Material Handling improvement
- Poka-yoke and Automation for defect free production.
- Cost reduction methods and techniques associated to work area
- Able to derive energy conservation ideas
- 5S & housekeeping standards in the shop.
- Hazardous waste management